QUOTE (Mr Modifier @ 10 Apr 2012, 08:16)
<{POST_SNAPBACK}>Hmmm - interesting idea.
Initial thoughts in response......
Getting the wheel perfectly central and parallel to the tube will be tricky - the less central - the more truing will be required.
Depending on the wheel (some hubs/spinners stick out further than the rim so you couldn't do this) you might try this;
Get a sheet of glass.
Cut down the plastic tube to the desired tyres width. Cut the tube as square as possible and sand the edges as smooth as you can.
Spread PVA glue (white wood glue) thinly on the glass.
Stick the wheel, outer rim down, onto the glass.
Stick the plastic tube down around the wheel with the wheel as central as possible.
Wait a couple of days for the PVA to fully dry.
Mix your Urethane and pour into the mould around the edge of the wheel. Use a syringe if you have one and make sure you dribble the urethane in so the air can get out.
Once the urethane has set remove the tube and pull up the wheel/tyre combo.
Wait a couple of days for the urethane to cure properly.
True the tyre and sand the edges to your desired radius.
Now use the tyre as a master to make a silicone mould so you can make more.
Extra thoughts;
If you want the tyre outer edge to be slightly proud of the rim (sticking out wider than the rim) simply make your tube a bit deeper and add a shim on the inner rim to build it up a bit, then turn the tyre around on the rim (inner edge becomes outer edge) and sand it back when truing. Of course I am assuming your wheel has an inner hub that stops you laying it inside edge down - if you can lay it inside edge down then you don't have to turn the tyre around. Just be careful not to damage the rim when sanding the tyre.
mr modifier....can you please get out of my head now please?
thats pretty much on the button to what i had in mind! i dont think any of the rims that i may possibly try this with would have proud centres but as another thought...if a sacrificial wheel was available then it could be drilled through and bolted/screwed to a smooth base (good old fashioned formica) etc rather than glass. i have , in years gone by , made moulds for grp jobs using it to good effect. all these ideas and ive never even had a go.....yet!!